C2. Materialise Membrane

create cutting patterns of the textile shuttering and unroll and align to the CNC-workspace

The textile shuttering (or membrane) must be patterned into developable strips to adapt to complex double-curved geometries. It is the same principle as flattening the peel of a clementine. The cutting pattern is limited to the alignment with the cable-net, size of the fabric rolls, and size of the workspace of the CNC-cutting machine.

Objectives

You will learn how to prepare the textile shuttering for fabrication taking into account fabrication constraints. For this, you will learn how

  • to generate a cutting pattern on the 3D mesh by stripping and splitting a mesh datastructure,

  • to unroll a 3D mesh strip into a planar mesh strip with frame-to-frame transformations, and

  • to generate the CNC-cutting line using polygons and transformations with a bounding box

Procedure

This task is structured into three main steps:

  1. Strip the form-found mesh into new strip meshes along parallel edges:

pageC2.a-c Cutting Pattern

2. Unroll a mesh strip onto the XY-plane by frame-to-frame transformations:

pageC2.d-e Unroll Strips

3. Reorient the mesh strip with the help of a bounding box for the CNC workspace and check if it is within the limits of the CNC workspace:

pageC2.f-h Fabrication Preparation

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